How do I select a control valve?

Select a control valve in nine stages: collect process data, calculate the required Cv or Kv, check for choked flow, flashing and cavitation, choose the valve body type, choose the flow characteristic, specify pressure class and materials, select the actuator and fail position, verify performance, then complete the specification sheet. Bore size follows from the calculated Cv, not from the pipe size.

How is Cv calculated for a control valve?

Cv is the US liquid flow coefficient: the flow in US gallons per minute that produces a 1 psi pressure drop across the valve at fully open with water at about 60 degrees Fahrenheit. For liquids, Cv = 1.96 x Ft x Q divided by N x Fl x Fp x the square root of (P1 minus P2), where Q is flow in gpm, N is the number of flow paths, P1 and P2 are upstream and downstream pressure in psia, and Ft, Fl and Fp are temperature, liquid recovery and piping geometry correction factors.

What is the difference between Cv and Kv?

Cv and Kv measure the same flow capability in different units. Cv uses US gallons per minute at a 1 psi drop, Kv uses cubic metres per hour at a 1 bar drop. Kv is approximately equal to 0.865 times Cv, and Cv is approximately equal to 1.156 times Kv.

What is the difference between linear and equal percentage flow characteristics?

A linear trim has a constant slope, so 50 percent of rated travel gives roughly 50 percent of rated flow. An equal percentage trim has a constant proportional change, so 50 percent travel gives about 50 percent of rated Cv. Use linear trim when process gain is constant, and equal percentage trim when pressure drop or system resistance varies, which is the most common case.

What does ATO and ATC mean on a fail-safe actuator?

ATO means air to open, so loss of air supply closes the valve and the valve fails closed. ATC means air to close, so loss of air supply opens the valve and the valve fails open. Pneumatic spring-return actuators are ATO or ATC as standard. Electric actuators achieve fail position through a return spring, a stored-energy mechanism, or a battery or UPS backed drive.

Should a control valve be sized for maximum flow?

Not necessarily. A valve sized only for peak flow spends most of its life near 10 percent open, where the trim sees high velocity, noise, vibration and rapid wear. Target steady operation between about 20 and 80 percent of rated travel. If maximum flow is rare, consider a split-range arrangement, two valves in parallel, or an interchangeable trim.

How do I prevent cavitation in a control valve?

Cavitation occurs when vapour bubbles form and collapse in the throat. Control it by keeping downstream pressure above the fluid vapour pressure, reducing the pressure drop across a single stage, using multi-stage or staged trim, specifying an anti-cavitation cage, selecting a larger bore and trimming the flow so velocity stays low, and avoiding high recovery factors downstream of the valve.

What is valve rangeability?

Rangeability is the ratio of maximum to minimum controllable Cv. A conventional globe valve typically offers 30 to 50 to 1, while characterized trim can reach 100 to 1 or more. Practically, most process control loops need a turndown of only about 30 to 1 between the minimum controllable and maximum rated stroke.

Sanitary Valves

LPC11 Sanitary Ball Valve

Sanitary Valves Hits: 35

Sanitary Ball Valve

Design Feature

Pore size consistent with the pipeline, no precipitate
Flow channel wall 240Grit polishing, to ensure smooth flow channel
PTFE seal with full package, not dead, easy to clean
Double stem packing with shrapnel on the pressure plate type device

Parameter

Actuator	Electric, Pneumatic, Handwheel, Handle
Control	On-off, Modulating, Inteligent
DN	50~100mm
Pressure	1.0~6.3Mpa
Temperature	Working Temperature: -20℃~150℃ Sterilization Temperature: 150℃(Max 20Min)
Connection	Clamp, Weld
Structure	3-piece Type, 3-way L Type, 3-way T Type
Metal material	Contact Product Part: 304/316L(14307/1.4404) Forged No-contact Product Part: 304/316L(1.4301) Provide EN 10204.3.1B certificate
Sealing Material	Standard: PTFE All Seal material coply with FDA 177.2600
Surface Treatment	Internal Surface: R≤0.8um External Surface: R≤1.6um
Medium	Food, Beverages, Cosmetic, Wine, etc
Option	Limit Switch, Positioner, Solenoid Valve, Pressure-relief Valve