Specific Control Valves

Ram Bottom Outlet Valve | Full-Bore Tank Bottom Drain Valve

Ram Bottom Outlet Valve

A ram bottom outlet valve employs a reciprocating rectangular ram that shears through accumulated solids and opens a true full-bore port at the base of a tank or vessel, providing reliable, clog-free draining of slurries, sludges and high-viscosity process media.

Product Description

In storage and process vessels that handle solids-laden, viscous or sediment-forming fluids, the bottom nozzle is the most failure-prone point in the drain system. Conventional gate, ball or plug drain valves rely on a partially opened port to meter flow, and that narrowing throat traps grit, catalyst fines, polymer crumb and asphalt residue, which pack against the seat and render the valve inoperable exactly when it must be opened for turnaround or emergency drawdown.

A ram bottom outlet valve removes that throat. Its defining element is a flat, rectangular ram that slides perpendicular to the flow through a port machined flush with the vessel floor. On the closing stroke the ram travels through any settled bed, mechanically displacing solids instead of sealing around them, and the leading edge acts as a scraper that keeps the sealing surface clear. When open, the ram withdraws completely into the body so the outlet presents an unobstructed full-bore passage — there is no reduced orifice to bridge over or plug.

Because the sealing faces are flat and the closing force is applied across the full ram width, the valve delivers repeatable shutoff against abrasive and sticky media, and the body can be supplied with a steam or hot-oil heating jacket so heavy, temperature-sensitive product such as bitumen or polymer melt stays fluid right up to the seal. The ram, seat and scraper are available in hardened and overlay grades (Stellite, tungsten carbide) to resist the cutting action of catalyst and slurry. Actuation ranges from manual gear operation for infrequent drains to pneumatic, hydraulic or electric drives for automated, remotely operated tank farms.

Key Features

  • Full-bore ram discharge: the ram withdraws fully into the body, leaving an unrestricted outlet and eliminating the throttling throat that bridges and plugs in conventional drains.
  • Self-clearing shear action: the reciprocating ram displaces and scrapes settled solids on every stroke, so the seat stays free of grit, scale and polymer buildup.
  • Positive shutoff on abrasive duty: flat metal-to-metal or overlay sealing faces handle dirty, slurry and high-differential service without reliance on a soft, easily scored seat.
  • Heating-jacket option: steam- or hot-oil-jacketed body and bonnet keep viscous and temperature-sensitive media fluid through the sealing zone, preventing freeze-off and coking.
  • Flexible actuation: manual handwheel or gearbox, pneumatic cylinder, hydraulic cylinder or electric actuator, with positioner, limit switch and solenoid accessories.
  • Hardened, long-wear trim: ram and seat in Stellite-, tungsten-carbide- or ceramic-faced grades for catalyst, tailings and other cutting services.
  • Tank-bottom mounting: weld-neck, flanged or direct-vessel-weld end connections seat flush with the vessel floor for complete drawdown.

Typical Applications

Crude oil and product tank bottom drawdownRemoves water bottoms, sludge and sand from storage tanks during routine draining and before internal inspection.
Asphalt, bitumen and pitch tank outletHeated ram valve keeps heavy hydrocarbon fluid through the seal, eliminating the freeze-off and packing that defeat standard drains.
Polymer, resin and adhesive reactor dischargeDrains sticky, high-viscosity product and crumb from reactor and kettle bottoms without bridging at the port.
Slurry, tailings and catalyst handlingShears through abrasive solids-laden streams in mining, refining and chemical lines where a throttling drain would plug.
Coking and delayed-coker bottom serviceWithdraws coke-laden and high-temperature resid from unit bottoms on a controlled, repeatable schedule.
Pulp and paper stock and lime mudHandles fibrous, settling stock and recalcitrant mud that conventional bottom valves cannot clear.

Selecting a ram bottom outlet valve is a service-fit decision, not a size-off-the-shelf exercise. The bed you must cut through, the viscosity at line temperature, and the differential across the port dictate ram travel, drive force and trim grade. We size the ram and actuator against your actual solids loading and operating temperature — including the heating requirement for heavy media — so the valve that ships cuts through the bed on the first stroke and seals on the last. The outcome is a tank bottom that drains on demand instead of becoming a plugged, unsafe liability at turnaround.

Technical Specifications

Specification Range / options
Valve size NPS 2 – NPS 24 / DN 50 – DN 600
Pressure class ASME Class 150 to 600; DIN PN10, PN16, PN25, PN40, PN100
Operating temperature −29 to +450 °C / −20 to +840 °F (jacketed to +400 °C for heavy media)
Process connection Flanged (RF), Butt Weld, Tank Weld Neck, Direct Vessel Weld
Body style Through-conduit ram, angle or straight
Body material WCB, WCC, LCB, CF8M (316), with overlay options
Ram / seat Hardened steel, Stellite, tungsten carbide, ceramic-faced
Heating jacket Steam or hot-oil jacketed body and bonnet
Seat leakage Class V, Class VI (bubble-tight) per ANSI/FCI 70-2
Actuator Manual (handwheel/gear), Pneumatic, Hydraulic, Electric
Stem seal Adjustable packing (bellows available)
Accessories Positioner, Limit Switch, Solenoid Valve, Air Filter Regulator
Certifications ASME, NACE MR0175/ISO 15156, PED, API 6D
Media Slurries, sludges, asphalt, resins, catalyst, tailings
Industries Oil & Gas, Refining, Petrochemical, Mining, Polymers, Pulp & Paper

Typical offering envelope. Final selection depends on line pressure, operating temperature and actual solids loading; sizing is validated against your process data.

Frequently Asked Questions

It is a drain valve mounted at the base of a tank or vessel whose closure member is a flat rectangular ram that slides through the outlet. The ram displaces settled solids as it closes and withdraws completely to give a full-bore opening, so it drains sediment-laden and viscous media that would plug a conventional throttling drain.

Conventional drains meter flow through a narrowed throat that bridges with grit or crumb. The ram has no throttling throat: on each stroke it shears through the settled bed and scrapes the seat, and when open it sits clear of the flow path, leaving an unobstructed port. There is nothing for solids to pack against.

Specify it whenever the drained fluid carries solids, sludge or high viscosity — crude bottoms, asphalt, slurries, catalyst, polymer crumb. If the media is clean, low-viscosity liquid, a standard ball or gate valve is usually sufficient and lower cost; the ram is justified by the plugging and scraping duty.

Manual handwheel or gearbox for occasional drains; pneumatic, hydraulic or electric actuators for automated tank farms. A steam- or hot-oil-heated jacket can be supplied to keep bitumen, pitch and polymer fluid through the seal and prevent freeze-off.

The valve is offered from NPS 2 to NPS 24 (DN 50 to DN 600) in ASME Class 150 to 600, with DIN PN equivalents, and operates from −29 to +450 °C, jacketed versions rated to +400 °C for heavy media. Final selection should be confirmed against your line pressure, temperature and solids loading.

The ram and seat are modular wear parts in hardened or overlay grades that can be re-faced or replaced during turnaround without removing the body from the line. The self-clearing stroke keeps the seat clean in normal operation, so routine maintenance is limited to packing adjustment and actuator service.

 

Resources

Data Sheets: 
Manuals: IOM
Product Photos: 

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